R2 Kriváň-Mýtna | 209-01

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  • R2 KRIVÁŇ-MÝTNA | 209-01

    SLOVAQUIA (MSS M1-70-S) 2021-ONGOING

R2 Kriváň-Mýtna | 209-01

SLOVAKIA (MSS M1-70-S) 2021-...

Location
Banksá Bystrica, Slovakia
Year
2021-...
Client
Project
Type: Viaduct, total length 690 m (2263.78 ft)
Typical Span: 70 m
Deck width: 26,7 m (87.6 ft.)
Typical Cross Section: Box (Cast of the box in two phases: 1st U + 2nd upper slab)
Equipment features
Model: MSS M1-70-S
Construction Type: In situ (In Place)
Type: Overhead MSS
OPS System: N/A
Performance: 22-day cycles
Challenges
• Construction method reliability and quality
• Large deck with complex geometry (polygonal geometry in plan)
• Fast construction capacity
Solutions
• M1-70-S capable and already tested with success
• Deck load control during launching operation
• Formwork studied and adapted for this type of construction
• Formwork opening by rotation of transversal structures
• Deck extension using prefabricated slabs
• Adapted and optimised assembly process
Results
• WORK IN PROGRESS
  
Video

D3 Strázov-Brodno

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  • STRÁZOV - BRODNO

    SLOVAKIA (MSS M45-S) 2016-2017

D3 Strázov-Brodno

SLOVAKIA (MSS M45-S) 2016-2017

Location
Zilina, Slovakia
Year
2016-2017
Client
Project
Type: Two parallel viaduct segments with a total length of 821 m (2693 ft.)
Typical Span: 45 m (147 ft.)
Deck width: 13,1 m (42 ft.)
Typical Cross Section: PI (π)
Equipment features
Model: MSS M45-S
Construction Type: In situ (In Place)
Type: Overhead MSS
OPS System: Integrated
Performance: 10-day cycles
Challenges
• Increase in travelling weight
• Very demanding formwork project due to the proximity of the decks and the radius of curvature on plan (low and variable)
• Allowing the client the 4th reuse of their own equipment
Solutions
• Calculations carried out in order to increase the travelling weight and keep the modification costs as low as possible in accordingly to the client's expectations
• Work done together with the formwork supplier in order to enable launching
Results
• Construction Period: 48 weeks
• High construction quality and deformation control
• Highly optimized deck construction
• High safety levels during construction
  

D1 Fricovce Svinia

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  • D1 FRICOVCE -SVINIA

    SLOVAKIA (MSS M45-S) 2013-2014

D1 Fricovce Svinia

SLOVAKIA (MSS M45-S) 2013-2014

Location
Presov, Slovakia
Year
2013-2014
Client
Project
Type: Two viaducts, lengths of 167.1m (548 ft) + 254.6m (835 ft.)
Typical Span: 45 m (147 ft.)
Deck width: 28,6 m (93 ft.)
Typical Cross Section: Box
Equipment features
Model: MSS M45-S
Construction Type: In situ (In Place)
Type: Overhead MSS
OPS System: Integrated
Performance: 16-day cycles
Challenges
• Building of 2 relatively short bridges and adapt them for the use Movable Scaffolding System
• Reduction in cost construction
Solutions
• Was developed a transport system for the Movable Scaffolding System from one viaduct to the other without dismantling, using the layout of the road under construction
Results
• Construction period: 23 + 25 weeks
  

D1 Jablonov – Jánovce

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  • D1 JABLONOV - JÁNOVCE

    SLOVAKIA (MSS M70-S) 2013-2014

D1 Jablonov - Jánovce

SLOVAKIA (MSS M70-S) 2013-2014

Location
Presov, Slovakia
Year
2013-2014
Client
Project
Type: Two viaducts, lengths of 412,1 m (1352 ft.) + 364,6 m (1196 ft.)
Typical Span: 65 m (213 ft.)
Deck width: 28,7 m (94 ft.)
Typical Cross Section: Box
Equipment features
Model: MSS M70-S
Construction Type: In situ (In Place)
Type: Overhead MSS
OPS System: Integrated
Performance: 14-day cycles
Challenges
• Building of 2 relatively short bridges and adapt them for the use Movable Scaffolding System
• Reduction in cost construction
Solutions
• Was developed a transport system for the Movable Scaffolding System from one viaduct to the other without dismantling, using the layout of the road under construction
Results
• Construction period: 34 + 24 weeks (quicker than other alternative solutions)
  

Opatovicky Canal

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  • REPÚBLICA CHECA (MSS M45-S) 2010-2011

    OPATOVICKY CANAL

    CZECH REPUBLIC (MSS M45-S) 2010-2011

Opatovicky Canal

CZECH REPUBLIC (MSS M45-S) 2010-2011

Location
Pardubice, Czech Republic
Year
2010-2011
Client
Project
Type: One viaduct, two parallel decks, length of 253,5m (831 ft.) + 223,9m (734 ft.)
Typical Span: 41.5 m (136 ft.)
Deck width: 13 m (42 ft)
Typical Cross Section: PI (π)
Equipment features
Model: MSS M45-S
Construction Type: In Place
Type: Overhead MSS
OPS System: Integrated
Performance: 14-day cycles
Challenges
• Construction of two parallel bridge decks identical to the ones made by the Movable Scaffolding System M45-S in its first project (Sokolov-Tisova).
Solutions
• Due to the similarity of the bridge decks, the natural choice was to use the same constructive method by refurbishing the M45-S.
• A safe choice proven in the past, economic and with a guaranteed deadline
Results
• Construction period: 34+34 weeks
• Fast construction
• High construction quality and deformation control
• High safety levels during construction
• The transversal movement of the machine for the construction of the second deck was an easy operation due to its reduced weight
  

Creek Valley

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  • ESLOVÁQUIA (MSS M70-S) 2010-2011

    CREEK VALLEY

    SLOVAKIA (MSS M70-S) 2010-2011

Creek Valley

SLOVAKIA (MSS M70-S) 2010-2011

Location
Nitra, Slovakia
Year
2010-2011
Client
Project
Type: Viaduct, total length 957m (3139 ft.) (construction with MSS: 702m - 2303 ft.)
Typical Span: 69 m (226 ft.)
Deck width: 25,66 m (84 ft.)
Typical Cross Section: Box (in two stages)
Equipment features
Model: MSS M70-S
Construction Type: In Place
Type: Overhead MSS
OPS System: Integrated
Performance: 20-day cycles (2 stages)
Challenges
• Finding a solution that would eliminate temporary structures and build the span that the designer intended (approximately 70m - 229 ft.)
Solutions
• Overhead Movable Scaffolding System M70-S (capacity for spans up to 70m - 229 ft.), previously used in Valencia
• On the basis of the study carried out with BERD, the bridge Designer opted for a 69m (226 ft.) typical span
Results
• Construction period: 55 weeks
• Construction faster than predicted in the initial project
• Optimisation – no need for construction and demolition of provisional structures
• Increased industrialization and easier operationally vis-à-vis the alternatives
• Higher construction quality due to the reduction and control of deflections
• OPS System allowed the cast of the box in two phases, without any danger of cracking
• Final reduction on the cost construction of the optimised viaduct compared to the initial project.
Scientific papers about this project here

Sokolov-Tisová

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  • REPÚBLICA CHECA (MSS M45-S) 2010

    SOKOLOV-TISOVA

    CZECH REPUBLIC (MSS M45-S) 2010

Sokolov-Tisová

CZECH REPUBLIC (MSS M45-S) 2010

Location
Karlovy Vary e Plzen, Czech Republic
Year
2010
Client
Project
Type: Viaduct with two decks of 238 m (780 ft.) each
Typical Span: 42 m (137 ft.)
Deck width: 13 m (42 ft.)
Typical Cross Section: PI (π)
Equipment features
Model: MSS M45-S
Construction Type: In Place
Type: Overhead MSS
OPS System: Integrated
Performance: 14-day cycles
Challenges
• Demanding deadlines
• The prestressing cable layout of the viaduct presented unusual challenges for the constructive process to solve.
Solutions
• M45-S with OPS system has enabled the optimisation of the operation and allowed faster cycles.
• Cinematic of the machine designed in order to solve the challenge of the prestressing cable layout.
Results
• Construction period: 22 weeks
• The client was able to fastly manage this innovative technology
• Fast construction
• High construction quality and deflection control
• High safety levels in construction